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News&Events Case Study Optimizing Assembly Line Operations for a High-End Refrigerator Manufacturer with Industrial Touchscreens
Case Study
15.Nov.2024
Optimizing Assembly Line Operations for a High-End Refrigerator Manufacturer with Industrial Touchscreens
A leading refrigerator manufacturer significantly enhanced their production line by adopting C&T's All-in-One Series Touchscreen Computer. By utilizing quick delivery times and dependable ready-made solutions, they successfully addressed their immediate Human-Machine Interface (HMI) requirements while ensuring operational consistency and scalability for the future.
Challenge
In need of a robust HMI touchscreen computer for their U.S. production line, a prominent refrigerator manufacturer faced several specific demands:
- An IP65-rated front panel capable of withstanding harsh manufacturing conditions.
- VESA mounting compatibility to facilitate attachment to a floating pole within the compact confines of the production line.
- A requirement for a rapid deployment of an industrial-grade solution with essential technological capabilities.
- A power input range of 9-36V to integrate flawlessly with existing manufacturing power systems.
- Efficient, yet powerful processors capable of managing their control and data (SCADA) systems.
Solution
- C&T's IP65 Industrial Touchscreen Computer from the AIO Series, powered by the Intel N97 Processor, was selected for its:
- Over 15 years of experience in designing and manufacturing industrial-grade computing solutions, ensuring reliability for commercial and industrial uses.
- Support from C&T’s dedicated sales and engineering teams who offered comprehensive guidance, testing, and local support.
Benefits
- The swift availability and delivery of C&T's solutions enabled the manufacturer to replace their outdated HMI systems without halting production. Key advantages included:
- The IP65-rated front panel and compliance with MIL-STD-810G testing methods guaranteed high durability, safeguarding against damage from dust and liquids.
- The AIO Series' adaptable VESA mounting facilitated a straightforward installation on the existing mounting poles, maximizing space efficiency on the production line.
- Compatibility with a 9-36V power input ensured a seamless integration with the manufacturer’s current infrastructure.
- A selection of scalable screen sizes (10”, 15.6”, 21.5”) from the AIO Series allowed the manufacturer to find an optimal fit for their space and usability requirements, enhancing operator interaction.
Background
A premier manufacturer of luxury refrigerators was tasked with upgrading their assembly line's Human-Machine Interface (HMI) system to enhance efficiency and integration. They chose the C&T AIO Series All-in-One Touchscreen Computer, which promises reliability, ease of deployment, and superior integration capabilities. This case study discusses the successful implementation of the AIO Series, emphasizing its adaptability and robustness through features such as an IP65-rated front panel, VESA mounting flexibility, rapid deployment capabilities, and an efficient Intel N97 processor optimized for SCADA systems.
The Challenge
The manufacturer faced multiple obstacles in upgrading their HMI systems:
- Environmental Resistance: Needed a system with an IP65-rated front panel capable of withstanding harsh conditions like dust and moisture.
- Space Optimization: Required a compact solution that could be easily mounted on floating poles without disrupting the workflow, given the limited space available.
- Rapid Deployment: It was critical to find a ready-to-deploy, off-the-shelf solution that could be quickly implemented to avoid disrupting ongoing production schedules.
- Budget Considerations: The solution had to be cost-effective while still meeting industrial-grade specifications.
- Technical Specifications: Needed a 9-36V power input for easy integration with existing power systems and an efficient processor that could handle their SCADA applications without unnecessary expense.
The Solution
C&T's All-In-One IP65 Industrial Touchscreen Computer from the AIO Series was tested and deployed, meeting all the specified requirements for the manufacturer’s operations. The unit's robust IP65-rated front panel ensured protection and reliability in the tough factory environment. Its VESA compatibility allowed for straightforward installation onto existing pole attachments, perfectly fitting within the space limitations. The affordability and immediate availability of the AIO Series facilitated a quick transition from the outdated HMI systems, avoiding any production delays.
Key Standout Features:
- Comprehensive all-in-one touchscreen computer design
- Durable IP65-rated front panel
- Varied display sizes and aspect ratios for different needs
- Energy-efficient performance
- Compliance with MIL-STD-810G Method 516.7 Procedure for shock resistance
The Benefit
The AIO Series provided a holistic solution that met both operational and business needs, quickly replacing the old HMI systems without any production downtime. Its off-the-shelf availability and rapid deployment capabilities minimized potential losses and kept production schedules on track. The IP65 front panel and MIL-STD-810G standards guaranteed the durability needed on the factory floor, while the compact 10-inch display optimized workspace. The system's wide range of power inputs and the efficient Intel Alder N97 processor ensured seamless integration and reliable performance for SCADA applications, enhancing overall production efficiency. Moreover, C&T’s flexibility in offering OEM design customization allows for future-oriented solutions tailored to evolving business requirements, maintaining the manufacturer's competitiveness in the luxury appliance market.
