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Case Study
24.Mar.2025
How Industrial PCs Enhance Remote Boiler Monitoring in Harsh Environments
Industrial boilers are essential to numerous sectors, providing the heat and steam required for critical processes across the globe. To maintain peak performance and safety, these systems depend on dependable remote monitoring — a task made more difficult in environments where high humidity and constant steam exposure are the norm. This case study highlights how a leading boiler manufacturer upgraded from unreliable consumer-grade hardware to a robust, industrial-grade computing platform that ensures consistent real-time monitoring and data transmission, even in the harshest conditions.
The Company
This prominent manufacturer specializes in high-performance, energy-efficient steam boiler systems tailored to a variety of industrial applications. Their technology emphasizes environmental sustainability and includes advanced remote monitoring tools for proactive management. Since 2022, the company has incorporated industrial computing solutions to increase the dependability and connectivity of their monitoring infrastructure.
The Challenge
The company's boilers are typically installed in tight, challenging locations such as basements or enclosed electrical cabinets. They needed a compact, energy-efficient computing system capable of withstanding these conditions to monitor operational status and send real-time data to their central management platform. Their previous reliance on consumer-grade devices resulted in frequent failures due to environmental exposure — particularly from high humidity and steam. These interruptions impacted their ability to maintain and optimize boiler performance, pushing them to find a more rugged and purpose-built solution. In 2021, a referral introduced them to C&T, known for its industrial-grade computing expertise.
The Solution
C&T recommended the BCO-1000-ADLN-B series, specifically the BCO-1000-ADLN-B, which was deployed as an industrial IoT gateway within the company's monitoring system. This compact and fanless unit collects real-time operational data from each boiler and securely transmits it to the remote management platform. Its small footprint made it easy to install in space-limited environments, while its industrial-grade build guaranteed continuous operation even under exposure to moisture and heat.
Why the BCO-1000-ADLN-B Series?
Rugged, Fanless Architecture
Designed without moving parts, the fanless system eliminates mechanical failure risks associated with high-moisture environments. Its durable, industrial construction ensures reliable operation in boiler rooms, where traditional systems falter.
Compact Design for Tight Spaces
The BCO-1000-ADNL-B’s small form factor is ideal for installations in cabinets, control panels, and basement areas — precisely where boilers are often housed.
Low Power, High Efficiency
Powered by Intel's 12th Gen Alder Lake-N processors, this platform delivers strong performance with minimal energy consumption and a low thermal footprint, helping to lower cooling and energy costs.
Robust IIoT Connectivity
Equipped with multiple I/O interfaces, including serial, USB, and Ethernet , the BCO-1000-ADLN-B integrates seamlessly with existing sensors and industrial peripherals. It enables efficient data acquisition, processing, and remote communication, forming the backbone of the company’s real-time monitoring infrastructure.
The Benefits
By switching to C&T’s industrial computing platform, the company gained:
- Unmatched Reliability – Ruggedized hardware withstood extreme conditions, minimizing system downtime and repair needs.
- Real-Time Monitoring – The IoT-enabled gateway provided secure, continuous data flow, giving remote teams complete visibility into boiler performance.
- Energy Efficiency & Compactness – The unit’s low power requirements and compact build made it ideal for confined installations.
- Long-Term Scalability – A dependable technology partner allowed the company to future-proof its monitoring systems and scale operations with confidence.
- Improved Operational Uptime – Enhanced system resilience helped reduce maintenance costs and prevent unexpected failures.
