Home
News&Events Case Study Leveraging Industrial PCs to Enhance ASI-RPA System Performance in Semiconductor Production
Case Study
28.Nov.2024
Leveraging Industrial PCs to Enhance ASI-RPA System Performance in Semiconductor Production
Our customer specializes in providing system integration solutions for smart manufacturing, data center management, and surveillance & security. As the demand for semiconductors and data centers increases, the company has expanded to deliver reliable, high-performance solutions to enhance production lines and server rooms. The company tailors its offerings by engaging directly with customers, understanding their unique needs, and integrating hardware and software to enhance operational efficiency and responsiveness across industries.
Challenge
- General PCs do not provide the necessary processing speed for high-speed automation tasks, leading to delays in data processing and action.
- 24/7 operation increases the risk of overheating and premature hardware failure
- The larger size of general PCs can be problematic in space-constrained industrial environments, hindering optimal system configuration.
- PCs cannot withstand extreme temperatures or environments with high dust level
- Without industrial-grade durability, PCs are more susceptible to damage from shocks and vibrations, affecting reliability and lifespan.
Solution
- C&T’s Small Form Factor Industrial Computer BCO-3000-RPL delivers high-performance edge processing in a compact design.
- Equipped with the latest 12th/13th Generation Intel Core Processors.
- Features include high-capacity storage, extensive I/O options, and high-speed 5G wireless connectivity.
- Industrial-grade rugged construction provides shock and vibration resistance, wide power input range, dust & debris resistance and enhanced durability and reliability for demanding environments.
Benefit
- Enhanced Processing Speed: BCO-3000-RPL is designed for high-speed automation, providing faster data processing and eliminating operational delays.
- 24/7 Reliability: Engineered for continuous operation, it features advanced cooling systems and durable components that reduce the risk of overheating and hardware failure.
- Space Efficiency: Compact and modular, BCO-3000-RPL fits well in space-constrained environments, allowing flexible and efficient system configuration.
- Environmental Robustness: Built to endure extreme temperatures and dusty conditions, IPCs protect against environmental hazards, ensuring operational stability.
- Industrial-Grade Durability: Resist shocks and vibrations, enhancing reliability and extending lifespan in industrial settings.
Background
With over 26 years of experience providing solutions in smart manufacturing, data center management, and surveillance & security, our partner has become a leader in the field. As demand in the semiconductor market has increased, they have developed the ASI-RPA (Automated System Integration - Robotic Process Automation system). This system functions as a virtual operator capable of handling tasks typically performed by humans, such as data entry and alarm management. It not only performs routine actions but also adapts to complex scenarios by recognizing text and colors on equipment. It integrates seamlessly with other essential factory systems, including MES, DI/DO, and autoloading systems. As they continue to innovate, they are seeking to upgrade their systems with advanced industrial features to meet the growing demands of modern manufacturing environments.
The Challenge
Our customer initially implemented general PCs within their ASI-RPA systems for semiconductor manufacturing. However, they quickly faced significant challenges. The PCs were not up to the task of handling high-speed automation, causing delays in data processing and action. 24/7 continuous operation led to frequent overheating and hardware failures, exacerbating maintenance demands and costs.
Furthermore, the bulky size of the PCs also posed a problem in the space-constrained industrial setting, complicating the configuration of the systems. These PCs also struggled with the extreme temperatures and high dust levels typical in manufacturing settings, accelerating wear and tear. The lack of industrial-grade durability made them vulnerable to routine shocks and vibrations, significantly impacting system reliability and lifespan.
In response to these challenges, our partner would like to seek more rugged, compact, and high-performance solutions. They aim to find industrial PCs that can withstand the demanding conditions of industrial environments, ensuring the efficiency and durability necessary for optimal system performance.
The Solution
High-Performance AI Processing
- The inclusion of the Intel 13th generation processor into BCO-3000-RPL significantly enhances the system's capabilities. This processor is renowned for its ability to handle high-speed automation and complex AI tasks efficiently, ensuring rapid and accurate data processing which is crucial in semiconductor manufacturing.
Rugged Durability
- Fanless Compact Design: BCO-3000-RPL design minimizes moving parts, reducing the risk of mechanical failures while also saving space, making the system ideal for the constrained environments typical in industrial settings.
- Extended Operating Temperature: With a range from 0°C to 50°C, the system can reliably operate under extreme thermal conditions, from freezing cold to sweltering heat, without performance degradation.
- MIL-STD-810G Shock & Vibration Resistance: Certified to withstand up to 20G of shock and 5Grms of vibration, this specification ensures that the system can endure the rigorous physical demands of manufacturing environments, from accidental impacts to continuous vibrations.
The Benefit
By integrating C&T’s rugged industrial computers into their ASI-RPA systems, our customers have experienced significant performance improvements:
- Enhanced System Reliability: Our IPCs facilitate continuous 24/7 operation with efficient heat management, significantly reducing downtime. This leads to higher productivity and better operational continuity in demanding industrial settings.
- Improved Production Efficiency: The reliability of our systems ensures smoother workflows and reduced system failures, allowing for faster response times to market demands and an overall boost in production efficiency.
- Proactive Support and Customization: C&T offers responsive engineering and sales support, providing customized solutions and strict quality control to meet specific production needs. This support helps maintain operational excellence and adaptability to industry changes.
